HV Busbar: Copper Busbar with PVC Insulation
Rigid copper busbars offer significant advantages in high-voltage connections and transmission. They conduct electricity efficiently, reducing energy losses, and withstand electrical surges and mechanical stress, ensuring the stability of power systems over time. Easy to customize and fabricate, copper busbars resist bending and pulling, maintaining their shape under high voltages without distortion from heat or pressure. With minimal maintenance needs due to their durability and smooth surface, these high voltage busbars help reduce overall maintenance efforts and costs effectively.
The PVC insulation provides high electrical strength and tracking resistance, ensuring reliable insulation in high-voltage environments. It prevents arcing and short circuits, protecting against insulation breakdown and enhancing system safety. PVC-insulated busbars are easy to process and install, adaptable to various settings, and can be connected to other equipment via welding or bolts, reducing installation time and labor costs.
Advantage
- Efficient Conduction: Rigid busbars reduce energy losses by conducting electricity efficiently.
- High Durability: Insulated busbars handle surges and stress, staying stable over time without warping.
- Customizable: Easy to shape and fit, maintaining integrity under high voltage.
- Low Maintenance: Durable with a smooth surface, needing minimal upkeep.
- Enhanced Safety: PVC insulation prevents arcing and short circuits, ensuring reliable insulation and safety.
- Easy Installation: Simple to install and connect, adaptable to different setups, saving time and labor costs.
Product Details
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Material Standard: |
T2 Copper Aluminium (1060) Or other specified materials. |
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Surface Treatment: |
Bare, Tin Plating, Nickel Plating Plating Thickness: Normally 3um to 12um Or upon customers' request. |
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Insulation Treatment: |
PVC (dipping) Thickness: 0.8-2mm |
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Operating Temperature: |
-40 to +125 º |
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Quote Response Time: |
After receiving the drawings and verifying their feasibility, it will take 5-7 days to make a quotation. |
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Quality Management Standard: |
Meet Auto Industry IATF16949 |
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Eco-friendly Certificate: |
RoHS, REACH |
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Delivery Time: |
The delivery time will take about 15-20 days after payment. |
Application
Rigid Copper Busbars are Ideal for High-Voltage Power Connections in:
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EV Battery Packs: High-voltage busbars provide stable conduction and superior insulation, ensuring battery safety and reliability in high-voltage environments.
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EV Charging Stations: These rigid busbars enable efficient power transmission in charging stations, with corrosion resistance and oxidation protection that extend equipment lifespan and enhance safety.
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Energy Storage Batteries: Copper busbars ensure stable high-current transmission and maintain excellent performance under high-temperature, high-voltage conditions, facilitating efficient energy storage and release.
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High-Voltage Cabinets: In high-voltage cabinets, these busbars offer reliable insulation and heat dissipation, supporting safe operation and preventing thermal runaway and electrical faults.
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Panel Boards: Used in power distribution, these power busbars provide high mechanical strength and insulation, ensuring system stability and safety under high-voltage conditions.
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Transformers: These electric busbars offer stable transmission and reliable insulation for transformers, designed to operate safely under high-temperature and heavy-load conditions.
These applications benefit from the high conductivity, excellent mechanical strength, and corrosion resistance of insulated copper busbars, ensuring the safety and stability of high-voltage power systems.
