Battery Bus Bars for CCS Integrated Systems
The Prius Toyota battery bus bars are crucial components in hybrid electric vehicles (HEVs) and electric vehicles (EVs) for connecting battery modules and transmitting current. Designed as flat or strip-shaped copper connectors, these copper busbars efficiently transfer current, maintain voltage and current balance between battery modules, and prevent overcharging or overdischarging, thereby extending battery life. Their high conductivity, mechanical strength, and heat resistance are essential for optimal vehicle performance.
Functions and Roles
- Current Transmission: The bus bar connector efficiently transmits current between battery modules, minimizing energy loss with its highly conductive material.
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Battery Balancing: Power busbar ensures balanced voltage and current among battery modules, preventing overcharging or overdischarging, which extends the battery pack's lifespan.
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Safety: Designed for safety, it includes protections against short-circuits and overheating, ensuring stability and safety under high current conditions through proper material selection and design.
Application
Hybrid battery busbars are designed for use with the hybrid battery pack modules in the following vehicles:
- Toyota Prius GEN II (2004-2009)
- Toyota Prius GEN III (2011-2015)
- Nissan Altima (2007-2010)
- Lexus CT200h
Product Drawings
Product Details
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Material Standard: |
99.9% T2 Copper Or other specified materials. |
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Surface Treatment: |
Bare, Tin Plating, Nickel Plating Plating Thickness: Normally 3um to 12um |
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Operating Temperature: |
-40 to +125 ºC |
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Application: |
In the Prius Toyota hybrid system, bus bar connectors are widely used to link the battery modules. |
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Installation: |
The busbars are typically bolted or welded to the battery module terminals. |
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Quote Response Time: |
After receiving the drawings and verifying their feasibility, it will take 5-7 days to make a quotation. |
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Quality Management Standard: |
Meet Auto Industry IATF16949 |
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Eco-friendly Certificate: |
RoHS, REACH |
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Delivery Time: |
The delivery time will take about 15-20 days after payment. |
