Flexible & Rigid Copper Busbars with Extruded insulation
Copper busbars are made of copper strips and rigid conductors, combining flexibility and high mechanical strength. The PVC extruded insulation layer offers comprehensive protection, enhancing temperature resistance, corrosion resistance, and insulation.
The epoxy board between the electrical busbars provides insulation and mechanical support, boosting the busbar systems' safety, reliability, and durability. These insulated busbars are widely used in electric vehicles, energy storage batteries, wind power stations, and large power distribution systems for electrical connections and transmission.
Advantages
- Flexible connections reduce stress from thermal expansion and movement, enhancing durability.
- High conductivity and mechanical strength make copper busbars suitable for high-intensity power connections.
- Easy assembly and a long lifespan lower installation and maintenance costs.
- The extruded insulation layer provides comprehensive protection, enhancing corrosion resistance and insulation.
- The epoxy board boosts insulation and mechanical support, improving the reliability and durability of busbar systems.
- Reinforcing straps prevent unnecessary movement, reducing energy loss and busbar damage.
Product Details
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Conductor Material: |
T2 Copper Aluminium (1060 ) Other materials customizable. |
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Surface Treatment: |
Bare, Tin Plating, Nickel Plating |
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Insulation: |
Extruded insulation Material: PA12 (0.4-0.8mm) PVC (0.5-2mm) |
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Welding: |
Butt Welding |
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Working Temperature: |
-40 up to 125℃ |
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Quote Response Time: |
After receiving the drawings and verifying their feasibility, it will take 5-7 days to make a quotation. |
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Quality Management Standard: |
Meet Auto Industry IATF16949 |
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Eco Certification: |
RoHS, REACH, ISO14001 |
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Delivery Time: |
The delivery time will take about 15-20 days after payment. |
Application
Flexible & rigid extruded copper busbars are essential in various applications:
- Electric Vehicle Power Systems: Extruded copper busbars ensure stable current conduction and excellent insulation, providing safe and reliable power transmission in complex EV environments.
- EV Charging Piles: Copper busbars enable efficient, corrosion-resistant power transmission, ensuring safety and efficiency in the charging process.
- Energy Storage Batteries: Extruded copper busbars maintain excellent electrical performance under high temperatures and large currents, ensuring stable energy storage and release.
- Panel Boards: Busbars offer safe, reliable power distribution with superior insulation and mechanical strength, performing well under high voltage and current.
- Transformers: High voltage busbars ensure stable power connections and prevent electrical faults, supporting safe transformer operation under high temperatures and loads.
These electrical busbars need to offer excellent conductivity, mechanical strength and heat resistance to manage high current loads and varying environmental conditions effectively. The copper busbars ensure flexibility and reliable power transmission.
